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2 Institute of Food Science and Nutrition, 3 Particle Technology Laboratory, and 4 Institute of Animal Science, ETH Zürich, Switzerland and 5 Institute of Veterinary Pathology, Vetsuisse Faculty, University of Zürich, Zurich 8092 Switzerland
* To whom correspondence should be addressed. E-mail: michael.zimmermann{at}ilw.agrl.ethz.ch.
| ABSTRACT |
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| Introduction |
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20 µm to 23 µm resulted in a nonsignificant increase in its relative bioavailability value (RBV) to ferrous sulfate (6). However, smaller ferric pyrophosphate particles, with an MPS of 0.30.5 µm in aqueous solution with emulsifiers preventing agglomeration, have an RBV of
95% (7,8). These studies suggest reducing the particle size of low solubility Fe compounds to submicron size may be promising for food fortification, because they may cause fewer sensory changes yet be highly bioavailable. Nanotechnology deals with materials and systems of characteristic scale below 100 nm to exploit novel properties and phenomena (9). Potential medical/nutritional applications for nanomaterials include new systems that may allow targeted delivery of substances, as well as enhanced permeability and increased retention (10,11). Recent research on the gastrointestinal absorption of nanoparticles has focused on enhancing the absorption of drugs, vaccines, and nutrients that are either degraded by the digestive process or poorly absorbed (12,13). However, there are toxicity concerns with nanoparticles. As most studies in this area have focused on airborne nanoparticles, there are only limited data on orally ingested trace element nanoparticles (14,15) focusing on selenium, copper, and zinc (1618). Nanoparticles may be taken up by persorption and/or absorbed by gut-associated lymphoid tissue and pass through the mesenteric lymphatics to the venous circulation (19).
Ferric phosphate (FePO4) is a white-colored, poorly soluble Fe compound of little nutritional value due to its low bioavailability (20). In this study, we used flame technology to produce FePO4 nanoparticles of various sizes. This is a fast, dry, and versatile process for synthesis of nanostructured commodities such as carbon black, fumed silica, alumina, etc. (21). Flame spray pyrolysis (FSP) is a scalable process (22) allowing for production of tailor-made particles with high specific surface area (SSA) and well-defined chemical composition (23). We aimed to develop and characterize nanoparticles of FePO4 and determine the effects of particle size reduction into the nano-range on bioavailability and safety of these particles in rats.
| Materials and Methods |
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Nanoparticle synthesis. FePO4 nanoparticles were made by FSP (24). The precursors, Fe(III)-acetylacetonate and tri-butylphosphate (reagent grade, Fluka), were dissolved in xylene (Riedel-de-Haen, >96%, dried over molecular sieves) at an Fe and phosphorus ion concentration of 0.2 mol/L each. This solution was metered into the reactor nozzle by a syringe pump (Inotech R232) at a rate of 37 mL/min and dispersed by 38 L/min O2 (PanGas, purity 99.95%) into fine droplets by a gas-assist nozzle; the pressure drop at the nozzle tip was 1.5 bar. The spray was ignited by a premixed methane/oxygen flame ring surrounding the spray capillary at a radius of 6 mm with a spacing of 0.15 mm (25). The premixed flame was fed by 1.13 L/min CH4 (PanGas, purity 99.5%) and 2.40 L/min O2 (PanGas, purity 99.95%). An additional oxygen sheath flow of 5 L/min was fed through a sinter metal ring of 8-mm width and 9-mm i.d., surrounding the supporting flame to ensure complete conversion of the reactants. The rates of the liquid feed and dispersion oxygen flow were varied to select the desired particle characteristics (24). The gas flows were monitored by calibrated mass flow controllers (Bronkhorst). Precursor evaporation within the liquid feed lines and nozzle overheating was prevented by water cooling the reactor. Using a vacuum pump, product particles were collected on a Teflon-supported Teflon membrane filter (BHA Technologies, 1TMTF700WHT, Muemliswil) placed in a water-cooled holder 5065 cm above the nozzle, keeping the off-gas temperature below 200°C.
Powder characterization.
The powder SSA was determined by the Brunauer-Emmett-Teller (BET) method from a 5-point nitrogen adsorption isotherm at 77 K in the relative pressure range (p/p0) = 0.05 to 0.25 (Tristar, Micromeritics Instruments). Prior to analysis, samples were outgassed at 150°C for 1 h. Assuming dense spherical particles, the particle diameter as calculated from SSA measurements (dBET) was calculated according to dBET = 6/(powder SSA). For transmission electron microscopy (TEM) investigation, particles were dispersed in ethanol and deposited onto a carbon foil supported on a copper grid. TEM investigations were performed on a CM30ST microscope (FEI; LaB6 cathode, operated at 300 kV, point resolution
2Å). Selected area electron diffraction (SAED) was used to verify the amorphous state of the synthesized powder.
The stochiometric composition of the FePO4 particles was analyzed using inductively coupled plasma mass spectrometry (ICP-MS). A total of 200 mg of sample was dissolved in 5% nitric acid and analyzed on a sector field ICP-MS (Element 2, Finigan-MAT). The instrument was equipped with a perfluoroalkoxy (PFA)-screw top (ST) microflow nebulizer operated at a sample uptake rate of 300 µL/min and a PFA spray chamber, both from Elemental Scientific. The mass spectrometer was operated in a medium resolution mode (m/
m = 4000) to separate molecular interferences 40Ar16O+ and 15N16O+ from the monitored ions, 56Fe and 31P, respectively. The electric scan acquisition mode was used and 9 scans were performed per sample. The optimization was restricted to adjustments of sample (0.8 L/min), make-up (0.3 L/min), and auxiliary (0.6 L/min) gas flow rates to obtain a stable response at a maximum signal, and 1.3 kW rf-power was applied at a cool gas flow rate of 16 L/min. The obtained ratios were subsequently converted into molecular formulae assuming the existence of hydrates.
Raman spectroscopy was performed on FePO4 particles using a Renishaw InVia Reflex Raman system equipped with a 514-nm diode (solid state, 25 mW) laser as an excitation source focused in a microscope (Leica, city magnification x50). Three spectra were recorded (60 s) on a charge-coupled device camera after diffraction (1200 lines · mm1) using 0.25-mW laser energy to avoid thermal alteration. The spectra obtained were compared with those obtained from the commercially available FePO4.
To characterize the Fe species (Fe2+/Fe3+) in the FePO4 particles, they were dissolved in sulfuric acid and underwent reduction-oxidation using cerium as reducing agent and ferroin (1,10-phenanthroline) as indicator (26). This method allows visual detection of the occurrence of ferrous Fe >5% of the total Fe content. After dissolution of Fe powders in hydrochloric acid (32%), their Fe content was measured by atomic absorption spectrometry (SpectrAA-240FS; Varian).
The in vitro solubility of the Fe compounds was tested following Swain et al. (27). A compound containing 20 mg Fe was added to 250 mL aqueous solution of 0.1 and 0.01 mol/L hydrochloric acid, corresponding to pH 1 and 2, respectively, and mixed in an orbital shaker at 150 rpm and 37°C (Aqua shaker, Adolf Kühner). The percentage of dissolved Fe was assessed after 5, 15, 30, 45, and 60 min in a 1.5-mL solution aliquot. After centrifugation (11,600 x g; 4 min), the Fe content of the supernatant solution was measured by atomic absorption spectroscopy (AAS) with external calibration.
Rats and diets. Ethical approval for the study was granted by the Veterinary Office of the Canton of Zurich's Department of Health. The bioavailability of the Fe compounds was determined by the hemoglobin (Hb) repletion method (20,28,29). Two levels of dietary Fe were used for each compound. Male Sprague-Dawley rats (n = 115; Charles River) 21 ± 3 d old were housed individually in stainless steel cages with grated stainless steel floors. The rats were kept at 23.6 ± 0.5°C and a relative humidity of 51.3 ± 6.8%, with a 12-h-light/-dark cycle. All rats were handled daily to reduce stress at blood collection and killing. Body weight was measured 3 times/wk. Rats consumed Millipore water (Milli-Q UF Plus, Millipore) ad libitum. The diets were prepared by Dyets following the AIN-93G purified rodents guidelines (30). The rats consumed an Fe-deficient (Fe-def) diet (Fe content, 2.5 mg/kg, as measured by AAS) ad libitum for 24 d. After this depletion period, rats were weighed and blood was collected by tail incision (31), with precautions taken to avoid hemodilution. To increase tail vein vasodilation, the tail was wrapped in a warming towel. The blood was collected into heparin-coated capillaries for immediate Hb determination and into EDTA-coated capillary tubes (Microvette 300, Sarstedt) for further analysis of plasma. Blood from these containers was centrifuged (3000 x g; 8 min at 4°C) and plasma for thiobarbituric acid reactive substances (TBARS) measurement was separated and stored at 80°C.
Rats with an Hb concentration of 35 ± 4 g/L (range 2846 g/L) after depletion were randomly assigned to 9 groups of 912 rats. The rats of each group consumed the same Fe-def diet fortified with 1 of the 3 FePO4 compounds (each at intended levels of 10 or 20 mg Fe/kg diet), ferrous sulfate (FeSO4·H2O; at 10 or 20 mg Fe/kg diet), or no added Fe (2.5 mg Fe/kg diet; Fe-def) for 15 d ad libitum. Other than their Fe concentrations, the diets were equivalent and conformed to the recommendations for AIN-93 purified diets (30). The Fe concentration of all diets was verified by AAS (SpecrAA-240Zwith GTA-120 Graphite Tube Atomizer, Varian Techtron). To serve as Fe-sufficient controls, 3 rats received a regular rodent diet (Kliba) throughout the experimental period (Fe-sufficient). These rats were used for comparisons in the histological assessment. Individual food consumption was recorded daily throughout the repletion period. After the repletion period, rats were weighed, and blood was collected by tail incision and processed as described above, with plasma for TBARS measurement stored at 80°C. The rats were then killed using CO2.
Laboratory analysis. Hb concentration was measured in triplicate in whole blood with a commercial kit (D5941; Sigma) using the cyanmethemoglobin method (32) and commercially available control material (Digitana AG). TBARS were measured in plasma in duplicate with a commercially available test (TBARS assay kit, ZeptoMetrix); normal plasma concentrations are <1.5 malondialdehyde units.
Histological examination. From 3 of the rats in each of the following 6 groups: control (Fe-sufficient), Fe-def, the 3 FePO4 compounds fed at 20 mg Fe/kg, and the FeSO4 fed at 20 mg Fe/kg (total n = 18), tissue samples of the stomach, duodenum, jejunum, ileum, colon, liver, spleen, kidney, pancreas, lymphatic tissue, and sternum were excised immediately after killing. For light microscopy, tissues were fixed by immersion in 4% buffered formaldehyde, dehydrated with xylene and a descending alcohol row (Tissue Tek VIP), paraffin embedded, and subsequently stained with hematoxylin-eosin, Prussian Blue for detection of Fe3+, and Turnbull Blue for detection of Fe2+. TEM (CM10 Philips) was used to examine sections of duodenal mucosa from a single rat from each group (n = 6). Tissues were fixed in 2.5% glutaraldehyde and embedded in epoxy before further processing into ultrathin sections. The veterinary pathologists and microscopists were unaware of the group assignment.
Statistical analysis. Data processing and analyses were done using SPLUS-2000 (Release 3, Insightful Corporation), SPSS (version 13.0; SPSS) and EXCEL (Enterprise Edition; Microsoft). Values in the text are means ± SD. Using the slope-ratio method, the bioavailability (RBV) of each Fe compound relative to FeSO4 was calculated by comparing the change in Hb [g/(L·15 d)] with the measured Fe intake (µg/d) (33,34). The slope of the responses for each dietary Fe compound was calculated by using a common-intercept multiple linear regression model with the Fe-def group serving as the blank. Linearity of the regression curves was determined for each Fe compound separately and tests were conducted to determine whether the mean of the blank differed significantly from the common intercept for the 4 Fe compounds. Tukey's method was applied to test whether the slopes of the 3 FePO4 compounds were significantly different from that of FeSO4 and from each other. Using Fieller's method (35), [95% CI] for the RBV to ferrous sulfate were obtained. To compare means between the treatment groups, 1-way ANOVA was done with post-hoc t tests adjusted for multiple comparisons (Bonferroni). Independent sample t tests were used to compare the in vitro solubility results, and adjusted for multiple comparisons (Bonferroni). Percentages were compared using chi-square tests. Differences were considered significant at P < 0.05.
| Results |
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In vitro solubility. In the tests of in vitro solubility, all 3 FePO4 compounds were very poorly soluble at pH 2; solubility was <5% at all time points, with no significant differences among the compounds (data not shown). In contrast, at pH 1, a solubility dependence on SSA was observed during the first 30 min of the measurement (Table 1); the higher the SSA, the higher the dissolution rate. At pH 1, the FePO4 small particle was more soluble than FeSO4·H2O (P < 0.05) after 5 min and there was no difference between the solubility of the FePO4 small particle and FeSO4·H2O at the other time points (Fig. 2).
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Plasma TBARS did not differ among the groups at the end of the repletion period (Table 2) and all values were well within the reference range for the assay.
| Discussion |
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Few studies have investigated the potential of FePO4 for food fortification (20,36,37). Despite good sensory characteristics (bright color, only minor off-flavors in foods), FePO4 is generally considered to have little nutritional value due to its low bioavailability. In these studies, no consideration was given to whether the FePO4 was in the crystalline or amorphous state, although this structural characteristic was shown to significantly affect FePO4 bioavailability (38). Compared with previous studies, the higher relative bioavailability of commercial FePO4 used in the present study may have been, at least partially, caused by its amorphous state, its irregular porous structure, and its high surface area. It was reported that the RBV of FePO4 varies between 646% (2) and in a study comparing crystalline with amorphous FePO4 in humans (36), higher bioavailability was found for the latter (20 vs. 28%).
Two previous studies have demonstrated that metallic Fe particles of µm (39) and nm (40) size may cross into the circulation through paracellular uptake through tight junctions. Inert nanoparticles may also be absorbed through Peyer's patches of the small intestine, passing through the mesenteric lymphatics to the liver and spleen (41). Particles that are smaller, hydrophilic, and positively charged are more readily absorbed by this process (42,43).
This study does not suggest absorption of the FePO4 nanoparticles via paracellular uptake or the lymphatic system, as there was no visible or stainable Fe in the mesenteric lymphatics in the histologic sections. Considering the high solubility of the FePO4 nanoparticles, they were most likely dissolved during digestion in the intestinal lumen and absorbed through the usual receptor-mediated pathway of nonheme Fe absorption, i.e. uptake of Fe by the divalent metal transporter 1 on the duodenal brush border (44).
To assess potential oxidative stress in the rats during Fe repletion, we measured the production of TBARS, a by-product of reactive oxygen processes. Previous in vitro and in vivo studies on the toxicology of airborne nanoparticles demonstrated increased production of reactive oxygen species, which has been attributed to preferential mobilization of the nanoparticles to mitochondria and/or redox active organelles (15), their increased surface area (45), and/or the presence of free Fe (46). However, given orally in this study, the Fe nanoparticles did not appear to promote oxidation; there were no differences in TBARS production among the groups administered the various Fe compounds.
Data on the nutritional and/or toxicological effects of other nanoscale trace elements is limited. Nanosized particles of selenium (3060 nm) fed to rats had a bioavailability comparable with sodium selenite (17) and lower subchronic toxicity (47). In contrast, in mice, the acute oral toxicity of nanoscale zinc (58 nm) and copper (24 nm) were higher than equivalent amounts of microscale zinc (16,18). Although this study was not specifically designed to investigate the toxicity of Fe compound nanoparticles, feeding 150370 µg Fe/d for 15 d to weanling rats did not induce measurable histologic or biochemical adverse effects. Further studies are needed to determine the acute and subchronic toxicity of Fe-containing nanoparticles.
The SSA represents the accessible surface area. Thus, if the dBET derived from the SSA under the assumption of dense spheres is smaller than the diameter measured by light scattering, the particles are either porous or agglomerated. The FePO4 large particles investigated in this study were porous and irregular (Fig. 1A) and the measured particle size (dLS, 50 = 2.5 µm), as well as the manufacturer's specifications for particle size based on sieve analysis (d50 = 4.4 µm), did not reflect the actual SSA (dBET = 64.2 nm) of the material due to additional internal surface. Solubility is a surface-dependent phenomenon and thus determined by the SSA rather than the overall particle size as, for example, measured by light scattering. This may explain earlier studies where no significant differences in RBV were found despite an apparent reduction in particle size (dLS) of ferric pyrophosphate (3,4,6,48).
Flame technology is currently being used on a large scale to produce carbon black, fumed silica, and titania pigments (49). This established technology may thus be potentially competitive and cost effective for production of FePO4 nanoparticles (or nanoparticles of other Fe compounds) for nutritional supplementation and/or food fortification. The results of this study suggest further research on the synthesis, efficacy, and safety of Fe-containing nanoparticles in nutrition would be valuable.
| ACKNOWLEDGMENTS |
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| FOOTNOTES |
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6 Abbreviations used: AAS, atomic absorption spectrometry; BET, Brunauer-Emmett-Teller method; dBET, particle diameter as calculated from SSA measurements; dLS, particle diameter as measured by light scattering; Fe-def, Fe-deficient; FSP, flame spray pyrolysis; Hb, hemoglobin; ICP-MS, inductively coupled plasma mass spectrometry; RBV, relative bioavailability value; MPS, mean particle size; SAED, selected area electron diffraction; SSA, specific surface area; TBARS, thiobarbituric acid reactive substance; TEM, transmission electron microscopy. ![]()
Manuscript received 18 October 2006. Initial review completed 29 November 2006. Revision accepted 19 December 2006.
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